Vesconite Hydro

The environmentally sensitive hydropower industry requires components that last longer in the absence of contaminating lubricants. These factors make Vesconite Hilube the ideal bushing and bearing material in these demanding conditions. Water serves as a natural lubricant for Vesconite Hilube that, in turn, ensures a clean and grease-free operating environment. Unlike many traditional materials, Vesconite Hilube does not swell in water, nor does it distort or creep under load within wet hydropower settings. Not only does Vesconite last longer, but so do its associated metal counterparts.

“The packaging and documentation was great. This was our first order having you do the machining and we are very happy with it. I think we will certainly be ordering more parts from you in the future.”

A Washington, US-based builder of hydroelectric systems

Common Hydro Applications

Vesconite grease-free-bearings for tractors

Vesconite Hydro Resources

BENEFITS FOR HYDRO

  • Vesconite Hilube does not require external lubrication, avoiding water contamination.
  • Vesconite Hilube can run dry – important for pump start-up and priming.
  • Water is a natural lubricant for Vesconite Hilube.
  • Vesconite Hilube does not swell in water, reducing risk of seizure and allowing for close tolerances.
  • Vesconite Hilube has a low friction coefficient, eliminating vibration and the stick-slip effect.
  • Vesconite Hilube’s unique combination of properties ensures long life and little downtime.

    .MATERIAL COMPARISON

    Traditional bushings require costly maintenance downtime time on pump turbines.

    Metal or rubber bushings can degrade quickly in dirty and abrasive environments, e.g. trash rake pivot points.

    The low friction of Vesconite Hilube avoids stick-slip on pressure relief valve guides.

    Wicket gate bushing lubrication is often difficult due to the micro-oscillating movements associated with this application.
    Vesconite Hilube’s self-lubricating properties avoid this entirely.

    Vesconite Hydro Case Studies
    Vesconite Bearings is pleased to announce the installation of its Vesconite Hilube hydroelectric components at the Lake Creek Hydroelectric Plant, which was officially commissioned in Troy, Montana, in October 2024. According to Canyon Hydro, which performed the plant’s retrofit for owner and operator Northern Lights, the plant’s startup was smooth,…
    A Vesconite and Vesconite Hilube wheel and bushing combination has been deployed at a prominent hydroelectric company in New Zealand, expanding a growing set of hydroelectric reference cases for these bearing materials. Since March 2024, this innovative wheel and bushing combination has been instrumental in ensuring the seamless operation of…
    When engineers at Hoover Dam determined that the original cast iron lantern rings built into some of its turbines needed to be replaced, they were looking for a solution to help them overcome the corrosion issues they experienced with the cast iron. The maintenance team also faced another challenge. The…
    When one hydroelectric plant operator took an environmental stance against water pollution, it went cold turkey on its use of grease in its plants.
    A hydro turbine company based in Portland, Maine, USA, has chosen Vesconite Bearings’ lowest-friction material for the thrust bearings on its free-stream turbines.The material, Vesconite Superlube, has one of the lowest coefficients of friction of any plain bearing material available, with a coefficient of friction lower than virgin PTFE (polytetrafluoroethylene).“Thrust bearings made from this material…
    Indian hydro-electric projects offer unique challenges: they are exposed to monsoon floods for a few months of the year and then a dry spell for the rest of the year. After being dormant for long periods, bearings associated with these projects have to cope with a deluge of water containing…
    A San Diego hydro-electric plant has been operating with Vesconite Hilube wicket gate bushings since August 2022. Hollow bar for the bushings was ordered from Vesconite Bearings’ warehouse in Richmond, Virginia, by a Washington State hydro company that specialises in servicing and overhauling older hydro-electric turbines. The Washington company machined…
    Hydro turbine bearing components machined from Vesconite Hilube have been installed at the Crai Water Turbine and Pollok Sawmill Projects in Wales and Scotland. The UK consultant on hydro-electric turbine design and maintenance on the project had first come to hear about Vesconite bearing materials in 2021, when the restoration…
    There is one less thing for hydro engineers to worry about when designing dams. This is if they choose Vesconite Hilube speciality polymer bearings – which can be fitted and forgotten about for months and even years. This has been the experience of several engineers working on hydropower projects, including…
    Vesconite Hilube trunnion bearings have been used on the Kruisvallei Hydro Power Plant’s tainter gates, which are to be installed this year on the Ash River, halfway between Bethlehem and Clarens, in South Africa. From the side, tainter gates look like a slice of pizza with the curved part facing…
    Vesconite Hilube bushings, which were installed on the control arm linkages on the radial deep sluice gates on a hydropower dam on the Nile River, are still operating some seven years after a complete overhaul of the systems controlling water flow in 2013. A company representative reports that the sourcing…
    Vesconite Hilube was tested by an independent laboratory in Vancouver, Canada, in 2002. The purpose of the test was to evaluate the performance of self-lubricating Vesconite Hilube bushings for use in wicket gate applications in hydroelectric turbines.
    After a long testing campaign where a series of self-lubricating products were tested in the Centre de Technology in Grenoble, France...
    A 5-wing Kaplan wheel turbine that was supplied to Haapakosken Tehdas Oy in 2007 included a Vesconite Hilube bearing with an outside diameter...
    Twenty Vesconite Hilube staves were provided for Drop 4, Unit 2, of GE Hydro’s Imperial Irrigation Project.
    Two significant Argentinian hydroelectric projects have chosen Vesconite: Central Los Quiroga and Planta Hidroeléctrica Cabra Corral-Salta.