Rubber Masticating Mill
A
local valve making plant has a rubber crushing machine, similar in concept to an
old fashioned mangle. The rubber masticating mill is used to process raw rubber
into sheet. The rubber sheet is then moulded into various shapes to line valves.
The rollers of the machine rotate at about 30 rpm and their phosphor bronze bearings needed to be lubricated daily. The traditionally used phosphor bronze bushes for this machine were imported from the United States at a high price.
This is a heavy duty application with a 40 kg (88lbs) batch of rubber being put through the machine at a time. The forces generated in the rubber mill are sufficient to cause the surrounding work area to vibrate. The machine operates 9 hours a day, five days a week and is water cooled.
The phosphor bronze bushes were replaced with Vesconite XL (extra large) bushes. The Vesconite XL range, being locally produced and on the shelf in one of the world's widest size ranges, are considerably cheaper than imported bronze bushes. They only need to be greased twice a week.
The advantages of changing to Vesconite include
- Lower cost
- Less maintenance
- Immediate availability
Updated Apr 02 2002
