Bush Talk # 14

Vesconite Solves Bronze Bearing Wear on Toggle Jaw Crushers

This is one of our over 100 Success Stories detailed on www.vesconite.com

   
  • Lowest friction and wear
     
  • Easy to machine and install

Despite dedicated lubrication, bronze bearings "picked up" and operation was noisy with excessive wear during initial 24 hour tests on four 1 million tons per month underground jaw crushers. Because the oscillation was so slight, the lubrication did not spread sufficiently, resulting in high bronze wear.

Self-lubricating Vesconite was put through a stringent 3 week evaluation as the mine production depended on the crushers operating successfully even though grease did not spread across the whole bearing surface.

  • Operation was quiet

  • No wear on the bush

  • No shaft wear

After more than 12 months of operation underground, the Vesconite bearings are still performing, with the following advantages:

  • Ease of installation - By freezing Vesconite with dry ice, installation does not require heavy equipment, even 1250 m (4100') underground.

  • Ease of removal (if required) without heavy equipment. Instead of machining out the bronze, Vesconite can be removed by freezing or easy destructive methods.

  • The slightly larger running clearance and softer material than bronze means Vesconite can operate with a slight housing misalignment without line boring.

  • Vesconite is stocked in the large bearing sizes required for the application.

  • Vesconite performs even if lubrication is temporarily suspended.

Crusher weight: 250 tons
Mass of swing stock: 59 tons
Bearing size: 590 x 500 – 760 mm long (23" x 20" – 30")
2 bearings per swing jaw  
Oscillation: 4 mm (0.16") @ 170 RPM
 
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