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All
plain bearing materials have limits in their ability to sustain a
given loading at a particular speed. This is known as the pressure x
velocity or PV limit. The heat buildup that limits the PV is
influenced by a number of factors including:
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Coefficient
of friction between the bearing and the shaft
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Loading
of surface, expressed as P
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Sliding
speed, expressed as V
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Ability
to dissipate the heat
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Lubrication
and cooling available
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Dry,
wet or immersed application
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Vesconite
and Vesconite Hilube are internally lubricated and have low friction
coefficients. These materials are also polymers, and as such cannot
dissipate the heat as easily as metals.
The
following equations apply:
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Loading
(P) = |
mass supported per bearing (lbs) |
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shaft diameter (inches) x bearing length (inches)
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The load
(P) is in Pounds per square inch (Psi)
The
recommended design loading for general applications is 4000 Psi for
negligible sliding speeds.
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Surface
speed (V) = |
RPM x 3.14 x shaft diameter (inches) |
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12
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Surface
speed (V) is given as feet per minute.
If there
is negligible or no load, the surface speed is limited to 1000 fpm in
unlubricated conditions. Higher surface speeds are acceptable when
lubricated or immersed in water.
PV is
the combination of the load (P) in Psi and the speed (V) in fpm.
The
units of PV are therefore Psi.fpm
The
level of lubrication that is required is determined by the PV.
This lubrication is required to dissipate the heat build-up and to
reduce the friction coefficient.
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PV < 2500
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No
lubrication is required although lubrication aids a long life.
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PV < 5000
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Initial
lubrication on installation of the bearing
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PV < 10 000
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Regular
lubrication is required
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PV < 20 000
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Circulating
oil lubrication is required
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PV > 100 000
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Bearing
must be immersed in water
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Vesconite
can be easily lubricated by grease, oil, water and certain fluids.
Where
the application has a PV higher than 10 Mpa.m/min, please contact
VescoPlastics.
While
many applications do not require lubrication, lubrication is useful
as it promotes extra-long life. Even once off initial lubrication at
installation gives a better wear life. Simple grooves
further enhance life substantially.
Updated Jan 25 2002
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